Understanding your choice of forged tees options
Forged tees are crucial in various industries, enabling efficient and safe fluid and gas distribution. Understanding the different types, materials, and factors to consider when choosing the right option is essential for successfully implementing your project. By selecting the appropriate forged tee based on your specific requirements and industry standards, you can ensure the reliability and safety of your pipeline system.
What are forged tees?
Forged tee is mainly a high-pressure pipeline connection accessory formed by forging round steel or steel ingots into blanks, and then processed and formed by a lathe. Forged tees are pipe fittings and pipeline connectors, also known as tee forgings or whole forged tees, with three openings, one inlet, and two outlets; A type of chemical pipe fitting with two inlets and one outlet, consisting of T-shaped tees and Y-shaped tees, with the equal diameter and reduced diameter nozzles. It is used in branch pipes of the main pipeline to change the direction of the fluid.
Types of Forged Tees
There are four types of forged tees: Forged equal tee, forged reducing tee, forged lateral tee, and forged y-shaped tee.
Forged Equal Tee
A forged equal tee is a type of tee that has all three ends of the same size. This tee connects three pipes of the same diameter, allowing for equal fluid flow distribution among the connected pipes. Forged equal tees are commonly found in plumbing, HVAC systems, and industrial applications where uniform flow distribution is required.
Advantages of Forged Equal Tees
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Equal distribution of fluid flow
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Strong and reliable connection
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Versatility in application
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Easy to install and maintain
Forged Reducing Tee
A forged reducing tee is a specialized one connecting pipes of different diameters. One end of the tee is larger than the other two, allowing for a reduction in flow from the larger pipe to the smaller ones. This type of tee is ideal for applications where a change in pipe size is necessary to control the flow rate or pressure.
Advantages of Forged Reducing Tees
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Efficient flow control
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Allows for easy size transition
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Durable and reliable connection
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Suitable for high-pressure applications
Forged Lateral Tee
A forged lateral tee has a branch outlet at a 45-degree angle from the main run. This type of tee connects two pipes at an angle, allowing fluid to flow smoothly through the system without sharp turns or sudden changes in direction. Forged lateral tees are commonly used in the oil and gas, petrochemical, and water treatment industries.
Advantages of Forged Lateral Tees
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Smooth flow with minimal turbulence
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Reduces stress on the piping system
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High strength and durability
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Applicable in high-temperature and high-pressure environments
Forged Y-shaped Tee
A forged Y-shaped tee, also known as a wye or lateral, has a Y-shaped design that allows for smoother flow and reduced turbulence. This type of tee is used when the angle of the branch connection is critical, such as in applications where a change in flow direction is needed with minimal pressure drop. Forged Y-shaped tees are often found in the chemical, pharmaceutical, and power generation industries.
Advantages of Forged Y-shaped Tees
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Minimizes pressure drop and turbulence
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It provides a smooth change in the flow direction
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Suitable for high-velocity systems
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Strong and reliable connection
These fittings come in three main types: welding forged, threaded, and socket-forged tees.
Forged Welding Tees
Welding forged tees are designed for high-pressure applications and offer a reliable and long-lasting connection. They are made through a forging process that strengthens the material and ensures excellent durability and resistance to corrosion. The welding process provides a strong bond between the pipes, creating a leak-proof seal.
Advantages of Welding Forged Tees
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High-pressure resistance: Welding forged tees can withstand extreme pressure, making them suitable for high-pressure applications in oil and gas, power generation, and petrochemicals.
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Enhanced durability: The forging process enhances the durability and strength of the material, ensuring a long service life.
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Leak-proof seal: Welding creates a robust bond between the pipes, eliminating the risk of leaks and ensuring a secure connection.
Forged Threaded Tees
Threaded forged tees are a popular choice for applications requiring quick and easy installation. These fittings have external or internal threads, which can be screwed directly onto the pipes. Threaded forged tees are suitable for low to medium-pressure applications and are commonly used in plumbing, water treatment, and HVAC systems.
Advantages of Threaded Forged Tees
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Easy installation: The threaded design allows quick installation, reducing downtime and labor costs.
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Versatility: Threaded forged tees suit various applications, including plumbing, water treatment, and HVAC systems.
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Cost-effective: These fittings are relatively affordable and provide a solution for low to medium-pressure applications.
Forged Socket Tees
Socket-forged tees are designed for applications where space constraints are a concern. These fittings are compact and can be easily installed in tight spaces. Socket-forged tees connect pipes using a socket weld, which involves inserting the pipe into the socket and welding it in place. This type of connection is ideal for applications that require a high level of leak protection and can be used in industries such as chemical processing, power plants, and shipbuilding.
Advantages of Socket Forged Tees
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Space-saving: Socket-forged tees are compact and can be installed in tight spaces, making them an ideal choice for applications with limited space.
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Leak protection: The socket weld process creates a secure and leak-proof connection, ensuring the safety and efficiency of the system.
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Versatile application: Socket-forged tees suit various industries, including chemical processing, power plants, and shipbuilding.
Choosing the Right-Forged Tee for Your Application
To select the appropriate forged tee for your specific application, consider the following factors:
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Pipe size and material: Ensure the tee’s dimensions and material are compatible with the pipes in your system.
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Operating conditions: Evaluate your system’s temperature, pressure, and flow requirements to choose the right tee.
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Industry standards and regulations: Comply with industry-specific standards and regulations when selecting your forged tee.
Materials Used in Forged Tees
Forged tees can be made from various materials, each with unique properties suited for specific applications. Some common materials include:
Titanium forged tees | ASTM B381 / ASME SB381, Titanium Gr. 1, Titanium Gr. 2, Titanium Gr. 4, Titanium Gr. 5, Titanium Gr. 7, ASTM R50250/GR.1| R50400/GR.2 | R50550/GR.3 | R50700/GR.4 | GR.6 |R52400/GR.7 | R53400/GR.12 | R56320/GR.9 |R56400/GR.5 |
Copper forged tees | T1, T2, C10100, C10200, C10300, C10400, C10500, C10700, C10800, C10910,C10920, TP1, TP2, C10930, C11000, C11300, C11400, C11500, C11600, C12000,C12200, C12300, TU1, TU2, C12500, C14200, C14420, C14500, C14510, C14520, C14530, C17200, C19200, C21000, C23000, C26000, C27000, C27400, C28000, C33000, C33200, C37000, C44300, C44400, C44500, C60800, C63020, C68700, C70400, C70600, C70620, C71000, C71500, C71520, C71640, etc |
Copper Nickel forged tees | ASTM / ASME SB 61 / 62 / 151 / 152, Copper Nickel 90/10 (C70600 ), Cupro Nickel 70/30 (C71500), UNS C71640 |
Carbon Steel forged tees | ASTM/ASME A/SA105 A/SA105N & A/SA216-WCB, DIN 1.0402, DIN 1.0460, DIN 1.0619, Die Steel, ASTM A105 / ASME SA105, A105N, ASTM A350 LF2 / ASME SA350, High Yield CS ASTM A694 / A694 (F52 F56 F60 F65 F70 F80) |
Stainless Steel forged tees | ASTM/ASME A/SA182 F304, F304L, F316, F316L, ASTM/ASME A/SA351 CF8, CF3, CF8M, CF3M, DIN 1.4301, DIN 1.4306, DIN 1.4401, DIN 1.4404, DIN 1.4308, DIN 1.4408, DIN 1.4306, DIN 1.4409 |
Alloy Steel forged tees | ASTM A182 / ASME SA182 F5, F9, F11, F12, F22, F91 |
Hastelloy forged tees | ASTM B564 / ASME SB564, Hastelloy C276 (UNS N10276), C22 (UNS N06022), C4, C2000, B2, B3, X |
Brass forged tees | 3602 / 2604 / H59 / H62 / etc. |
Inconel forged tees | ASTM B564 / ASME SB564, Inconel 600, 601, 625, 718, 783, 690, x750 |
Monel forged tees | ASTM B564 / ASME SB564, Monel 400 (UNS No. N04400), Monel 500 (UNS No. N05500) |
Duplex forged tees | S31803 / S32205 A182 Gr F51 / F52 / F53 / F54 / F55 / F57 / F59 / F60 / F61 |
Super Duplex forged tees | S32750 / S32760 A182 Gr F51 / F52 / F53 / F54 / F55 / F57 / F59 / F60 / F61 |
Alloy 20 forged tees | ASTM B462 / ASME SB462, Carpenter 20 Alloy, Alloy 20Cb-3 |
Aluminium forged tees | 5052 /6061/ 6063 / 2017 / 7075 / etc. |
Nickel forged tees | ASTM B564 / ASME SB564, Nickel 200, Nickel 201, Nickel 205, Nickel 205LC |
Nimonic forged tees | Nimonic 75, Nimonic 80A, Nimonic 90 |
Other forged teesmaterial | Tin bronze, Alumunum bronze, Lead bronze |
Incoloy forged tees | ASTM B564 / ASME SB564, Incoloy 800, 800H, 800HT (UNS N08800), 825 (UNS N08825), 925 |
254 Smo forged tees | ASTM A182 / ASME SA182, SMO 254/6Mo, UNS S31254, DIN 1.4547 |
Dimensions of Forged Tees
Understanding their dimensions is crucial for achieving optimal performance and compatibility when working with forged tees. An in-depth look at the dimensions of forged tees, including the outer diameter, inner diameter, thickness, and height, to help you make informed decisions when selecting the right forged tee for your project.
1. Outer Diameter (OD)
The outer diameter (OD) of a forged tee refers to measuring the tee’s external surface, which is crucial for determining the overall size and compatibility with other components. A forged tee’s outer diameter directly impacts the pressure-handling capacity and flow rate, making it essential to consider when selecting a tee that can withstand the demands of your system.
Selecting the Right Outer Diameter
To choose the appropriate outer diameter for your forged tee, consider the following factors:
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System pressure: Higher pressure systems require tees with larger outer diameters to withstand the increased stress.
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Flow rate: Larger outer diameters typically accommodate higher flow rates, while smaller diameters may lead to restrictions and reduced efficiency.
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Pipe Compatibility: Ensure that the outer diameter of your forged tee matches the diameter of the pipes it will connect to for proper sealing and alignment.
2. Inner Diameter (ID)
A forged tee’s inner diameter (ID) measures the internal surface area, which significantly determines the flow characteristics and pressure drop within the system. Understanding the inner diameter is necessary to ensure optimal performance and prevent potential turbulence, erosion, or excessive pressure loss.
Optimizing Inner Diameter for Performance
Keep these considerations in mind when selecting the inner diameter for your forged tee:
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Flow velocity: A smaller inner diameter may increase flow velocity, potentially resulting in erosion, noise, or vibration. On the other hand, a larger diameter can help reduce velocity and minimize these issues.
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Pressure drops: A larger inner diameter generally results in lower pressure drops, which can improve overall system efficiency.
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Material selection: The material of the forged tee may impact the required inner diameter, as certain materials may necessitate larger or smaller diameters based on their unique properties.
3. Thickness (T)
The thickness (T) of a forged tee refers to the measurement of the tee’s wall, which impacts its durability, strength, and resistance to corrosion. Ensuring an appropriate thickness is vital for maintaining the integrity of the tee and the overall system.
Determining the Ideal Thickness
To identify the appropriate thickness for your forged tee, consider the following factors:
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Operating pressure: Higher operating pressures necessitate thicker walls to handle increased stress and maintain structural integrity.
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Corrosion resistance: Thicker walls provide better protection against corrosion, which can help extend the service life of the forged tee.
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Temperature resistance: A thicker wall can offer improved resistance to temperature fluctuations, making it suitable for applications with varying temperature requirements.
4. Height (H)
A forged tee’s height (H) is the vertical measurement from the bottom of the tee to the top of the outlet, which is essential for proper alignment and installation. The height influences the forged tee’s ability to distribute fluid evenly and maintain stable flow patterns.
Dimensions of butt welding reducing tees and crosses ASME B16.9
NPS | OD, D | OD, D1 | Center to End | |
Run, C | Outlet, M [Notes(1),(2)] | |||
1/2 x1/4 | 21.3 | 13.7 | 25 | 25 |
1/2 x 3/8 | 21.3 | 17.3 | 25 | 25 |
3/4 x 3/8 | 26.7 | 17.3 | 29 | 29 |
3/4 x 1/2 | 26.7 | 21.3 | 29 | 29 |
1 x 1/2 | 33.4 | 21.3 | 38 | 38 |
1 x 3/4 | 33.4 | 26.7 | 38 | 38 |
1 ¼ x 1/2 | 42.2 | 21.3 | 48 | 48 |
1 ¼ x 3/4 | 42.2 | 26.7 | 48 | 48 |
1 ¼ x 1 | 42.2 | 33.4 | 48 | 48 |
1 ½ x 1/2 | 48.3 | 21.3 | 57 | 57 |
1 ½ x 3/4 | 48.3 | 26.7 | 57 | 57 |
1 ½ x 1 | 48.3 | 33.4 | 57 | 57 |
1 ½ x 1 ¼ | 48.3 | 42.2 | 57 | 57 |
2 x 3/4 | 60.3 | 26.7 | 64 | 44 |
2 x 1 | 60.3 | 33.4 | 64 | 51 |
2 x 1 ¼ | 60.3 | 42.2 | 64 | 57 |
2 x 1 ½ | 60.3 | 48.3 | 64 | 60 |
2 ½ x 1 | 73 | 33.4 | 76 | 57 |
2 ½ x 1 ¼ | 73 | 42.2 | 76 | 64 |
2 ½ x 1 ½ | 73 | 48.3 | 76 | 67 |
2 ½ x 2 | 73 | 60.3 | 76 | 70 |
3 x 1 ¼ | 88.9 | 42.2 | 86 | 70 |
3 x 1 ½ | 88.9 | 48.3 | 86 | 73 |
3 x 2 | 88.9 | 60.3 | 86 | 76 |
3 x 2 ½ | 88.9 | 73 | 86 | 83 |
3 ½ x 1 ½ | 101.6 | 48.3 | 95 | 79 |
3 ½ x 2 | 101.6 | 60.3 | 95 | 83 |
3 ½ x 2 ½ | 101.6 | 73 | 95 | 89 |
3 ½ x 3 | 101.6 | 88.9 | 95 | 92 |
4 x 1 ½ | 114.3 | 48.3 | 105 | 86 |
4 x 2 | 114.3 | 60.3 | 105 | 89 |
4 x 2 ½ | 114.3 | 73 | 105 | 95 |
4 x 3 | 114.3 | 88.9 | 105 | 98 |
4 x 3 ½ | 114.3 | 101.6 | 105 | 102 |
5 x 2 | 141.3 | 60.3 | 124 | 105 |
5 x 2 ½ | 141.3 | 73 | 124 | 108 |
5 x 3 | 141.3 | 88.9 | 124 | 111 |
5 x 3 ½ | 141.3 | 101.6 | 124 | 114 |
5 x 4 | 141.3 | 114.3 | 124 | 117 |
6 x 2 ½ | 168.3 | 73 | 143 | 121 |
6 x 3 | 168.3 | 88.9 | 143 | 124 |
6 x 3 ½ | 168.3 | 101.6 | 143 | 127 |
6 x 4 | 168.3 | 114.3 | 143 | 130 |
6 x 5 | 168.3 | 141.3 | 143 | 137 |
8 x 3 ½ | 219.1 | 101.6 | 178 | 152 |
8 x 4 | 219.1 | 114.3 | 178 | 156 |
8 x 5 | 219.1 | 141.3 | 178 | 162 |
8 x 6 | 219.1 | 168.3 | 178 | 168 |
10 x 4 | 273 | 114.3 | 216 | 184 |
10 x 5 | 273 | 141.3 | 216 | 191 |
10 x 6 | 273 | 168.3 | 216 | 194 |
10 x 8 | 273 | 219.1 | 216 | 203 |
12 x 5 | 323.8 | 141.3 | 254 | 216 |
12 x 6 | 323.8 | 168.3 | 254 | 219 |
12 x 8 | 323.8 | 219.1 | 254 | 229 |
12 x 10 | 323.8 | 273 | 254 | 241 |
14 x 6 | 355.6 | 168.3 | 279 | 238 |
14 x 8 | 355.6 | 219.1 | 279 | 248 |
14 x 10 | 355.6 | 273 | 279 | 257 |
14 x 12 | 355.6 | 323.8 | 279 | 270 |
16 x 6 | 406.4 | 168.3 | 305 | 264 |
16 x 8 | 406.4 | 219.1 | 305 | 273 |
16 x 10 | 406.4 | 273 | 305 | 283 |
16 x 12 | 406.4 | 323.8 | 305 | 295 |
16 x 14 | 406.4 | 355.6 | 305 | 305 |
18 x 8 | 457 | 219.1 | 343 | 298 |
18 x 10 | 457 | 273 | 343 | 308 |
18 x 12 | 457 | 323.8 | 343 | 321 |
18 x 14 | 457 | 355.6 | 343 | 330 |
18 x 16 | 457 | 406.4 | 343 | 330 |
20 x 8 | 508 | 219.1 | 381 | 324 |
20 x 10 | 508 | 273 | 381 | 333 |
20 x 12 | 508 | 323.8 | 381 | 346 |
20 x 14 | 508 | 355.6 | 381 | 356 |
20 x 16 | 508 | 406.4 | 381 | 356 |
20 x 18 | 508 | 457 | 381 | 368 |
22 x 10 | 559 | 273 | 419 | 359 |
22 x 12 | 559 | 323.8 | 419 | 371 |
22 x 14 | 559 | 355.6 | 419 | 381 |
22 x 16 | 559 | 406.4 | 419 | 381 |
22 x 18 | 559 | 457 | 419 | 394 |
22 x 20 | 559 | 508 | 419 | 406 |
24 x 10 | 610 | 273 | 432 | 384 |
24 x 12 | 610 | 323.8 | 432 | 397 |
24 x 14 | 610 | 355.6 | 432 | 406 |
24 x 16 | 610 | 406.4 | 432 | 406 |
24 x 18 | 610 | 457 | 432 | 419 |
24 x 20 | 610 | 508 | 432 | 432 |
24 x 22 | 610 | 559 | 432 | 432 |
26 x 12 | 660 | 323.8 | 495 | 422 |
26 x 14 | 660 | 355.6 | 495 | 432 |
26 x 16 | 660 | 406.4 | 495 | 432 |
26 x 18 | 660 | 457 | 495 | 444 |
26 x 20 | 660 | 508 | 495 | 457 |
26 x 22 | 660 | 559 | 495 | 470 |
26 x 24 | 660 | 610 | 495 | 483 |
28 x 12 | 711 | 323.8 | 521 | 448 |
28 x 14 | 711 | 355.6 | 521 | 457 |
28 x 16 | 711 | 406.4 | 521 | 457 |
28 x 18 | 711 | 457 | 521 | 470 |
28 x 20 | 711 | 508 | 521 | 483 |
28 x 22 | 711 | 559 | 521 | 495 |
28 x 24 | 711 | 610 | 521 | 508 |
28 x 26 | 711 | 660 | 521 | 521 |
30 x 10 | 762 | 273 | 559 | 460 |
30 x 12 | 762 | 323.8 | 559 | 473 |
30 x 14 | 762 | 355.6 | 559 | 483 |
30 x 16 | 762 | 406.4 | 559 | 483 |
30 x 18 | 762 | 457 | 559 | 495 |
30 x 20 | 762 | 508 | 559 | 508 |
30 x 22 | 762 | 559 | 559 | 521 |
30 x 24 | 762 | 610 | 559 | 533 |
30 x 26 | 762 | 660 | 559 | 546 |
30 x 28 | 762 | 711 | 559 | 546 |
32 x 14 | 813 | 355.6 | 597 | 508 |
32 x 16 | 813 | 406.4 | 597 | 508 |
32 x 18 | 813 | 457 | 597 | 521 |
32 x 20 | 813 | 508 | 597 | 533 |
32 x 22 | 813 | 559 | 597 | 546 |
32 x 24 | 813 | 610 | 597 | 559 |
32 x 26 | 813 | 660 | 597 | 572 |
32 x 28 | 813 | 711 | 597 | 572 |
32 x 30 | 813 | 762 | 597 | 584 |
34 x 16 | 864 | 406.4 | 635 | 533 |
34 x 18 | 864 | 457 | 635 | 546 |
34 x 20 | 864 | 508 | 635 | 559 |
34 x 22 | 864 | 559 | 635 | 572 |
34 x 24 | 864 | 610 | 635 | 584 |
34 x 26 | 864 | 660 | 635 | 597 |
34 x 28 | 864 | 711 | 635 | 597 |
34 x 30 | 864 | 762 | 635 | 610 |
34 x 32 | 864 | 813 | 635 | 622 |
36 x 16 | 914 | 406.4 | 673 | 559 |
36 x 18 | 914 | 457 | 673 | 572 |
36 x 20 | 914 | 508 | 673 | 584 |
36 x 22 | 914 | 559 | 673 | 597 |
36 x 24 | 914 | 610 | 673 | 610 |
36 x 26 | 914 | 660 | 673 | 622 |
36 x 28 | 914 | 711 | 673 | 622 |
36 x 30 | 914 | 762 | 673 | 635 |
36 x 32 | 914 | 813 | 673 | 648 |
36 x 34 | 914 | 864 | 673 | 660 |
38 x 18 | 965 | 457 | 711 | 597 |
38 x 20 | 965 | 508 | 711 | 610 |
38 x 22 | 965 | 559 | 711 | 622 |
38 x 24 | 965 | 610 | 711 | 635 |
38 x 26 | 965 | 660 | 711 | 648 |
38 x 28 | 965 | 711 | 711 | 648 |
38 x 30 | 965 | 762 | 711 | 673 |
38 x 32 | 965 | 813 | 711 | 686 |
38 x 34 | 965 | 864 | 711 | 698 |
38 x 36 | 965 | 914 | 711 | 711 |
40 x 18 | 1016 | 457 | 749 | 622 |
40 x 20 | 1016 | 508 | 749 | 635 |
40 x 22 | 1016 | 559 | 749 | 648 |
40 x 24 | 1016 | 610 | 749 | 660 |
40 x 26 | 1016 | 660 | 749 | 673 |
40 x 28 | 1016 | 711 | 749 | 673 |
40 x 30 | 1016 | 762 | 749 | 698 |
40 x 32 | 1016 | 813 | 749 | 711 |
40 x 34 | 1016 | 864 | 749 | 724 |
40 x 36 | 1016 | 914 | 749 | 737 |
40 x 38 | 1016 | 965 | 749 | 749 |
42 x 26 | 1067 | 660 | 762 | 698 |
42 x 28 | 1067 | 711 | 762 | 698 |
42 x 30 | 1067 | 762 | 762 | 711 |
42 x 32 | 1067 | 813 | 762 | 711 |
42 x 34 | 1067 | 864 | 762 | 711 |
42 x 36 | 1067 | 914 | 762 | 711 |
42 x 38 | 1067 | 968 | 762 | 711 |
42 x 40 | 1067 | 1016 | 762 | 711 |
42 x 16 | 1067 | 406.4 | 762 | 635 |
42 x 18 | 1067 | 457 | 762 | 648 |
42 x 20 | 1067 | 508 | 762 | 660 |
42 x 22 | 1067 | 559 | 762 | 660 |
42 x 24 | 1067 | 610 | 762 | 660 |
44 x 20 | 1118 | 508 | 813 | 686 |
44 x 22 | 1118 | 559 | 813 | 686 |
44 x 24 | 1118 | 610 | 813 | 698 |
44 x 26 | 1118 | 660 | 813 | 698 |
44 x 28 | 1118 | 711 | 813 | 698 |
44 x 30 | 1118 | 762 | 813 | 711 |
44 x 32 | 1118 | 813 | 813 | 711 |
44 x 34 | 1118 | 864 | 813 | 724 |
44 x 36 | 1118 | 914 | 813 | 724 |
44 x 38 | 1118 | 965 | 813 | 737 |
44 x 40 | 1118 | 1016 | 813 | 749 |
44 x 42 | 1118 | 1067 | 813 | 762 |
46 x 22 | 1168 | 559 | 851 | 724 |
46 x 24 | 1168 | 610 | 851 | 724 |
46 x 26 | 1168 | 660 | 851 | 737 |
46 x 28 | 1168 | 711 | 851 | 737 |
46 x 30 | 1168 | 762 | 851 | 737 |
46 x 32 | 1168 | 813 | 851 | 749 |
46 x 34 | 1168 | 864 | 851 | 749 |
46 x 36 | 1168 | 914 | 851 | 762 |
46 x 38 | 1168 | 965 | 851 | 762 |
46 x 40 | 1168 | 1016 | 851 | 775 |
46 x 42 | 1168 | 1067 | 851 | 787 |
46 x 44 | 1168 | 1118 | 851 | 800 |
48 x 22 | 1219 | 559 | 889 | 737 |
48 x 24 | 1219 | 610 | 889 | 737 |
48 x 26 | 1219 | 660 | 889 | 762 |
48 x 28 | 1219 | 711 | 889 | 762 |
48 x 30 | 1219 | 762 | 889 | 762 |
48 x 32 | 1219 | 813 | 889 | 787 |
48 x 34 | 1219 | 864 | 889 | 787 |
48 x 36 | 1219 | 914 | 889 | 787 |
48 x 38 | 1219 | 965 | 889 | 813 |
48 x 40 | 1219 | 1016 | 889 | 813 |
48 x 42 | 1219 | 1067 | 889 | 813 |
48 x 44 | 1219 | 1118 | 889 | 838 |
48 x 46 | 1219 | 1168 | 889 | 838 |
NOTE:Outlet dimension M for run sizes NPS 14 and larger is recommended but not required. |
Dimensions of butt welding straight tees and crosses ASME B16.9
NPS | OD, D | Center to End | |
Run, C | Outlet, M [Notes(1),(2)] | ||
1/2 | 21.3 | 25 | 25 |
3/4 | 26.7 | 29 | 29 |
1 | 33.4 | 38 | 38 |
1 ¼ | 42.2 | 48 | 48 |
1 ½ | 48.3 | 57 | 57 |
2 | 60.3 | 64 | 64 |
2 ½ | 73 | 76 | 76 |
3 | 88.9 | 86 | 86 |
3 ½ | 101.6 | 95 | 95 |
4 | 114.3 | 105 | 105 |
5 | 141.3 | 124 | 124 |
6 | 168.3 | 143 | 143 |
8 | 219.1 | 178 | 178 |
10 | 273 | 216 | 216 |
12 | 323.8 | 254 | 254 |
14 | 355.6 | 279 | 279 |
16 | 406.4 | 305 | 305 |
18 | 457 | 343 | 343 |
20 | 508 | 381 | 381 |
22 | 559 | 419 | 419 |
24 | 610 | 432 | 432 |
26 | 660 | 495 | 495 |
28 | 711 | 521 | 521 |
30 | 762 | 559 | 559 |
32 | 813 | 597 | 597 |
34 | 864 | 635 | 635 |
36 | 914 | 673 | 673 |
38 | 965 | 711 | 711 |
40 | 1016 | 749 | 749 |
42 | 1067 | 762 | 711 |
44 | 1118 | 813 | 762 |
46 | 1168 | 851 | 800 |
48 | 1219 | 889 | 838 |
NOTES: (1) Outlet dimension M for NPS 26 and larger is recommended but not required . | |||
(2) Dimensions applicable to crosses NPS 24 and smaller. |
Dimensional Tolerances Straight Tees ASME B16.9
Nominal Pipe Size | 1/2 to 2.1/2 |
3 to 3.1/2 |
4 | 5 to 8 |
10 to 18 |
20 to 24 |
26 to 30 |
32 to 48 |
Outside Dia at Bevel (D) |
+1.6 -0.8 |
1.6 | 1.6 | +2.4 -1.6 |
+4 -3.2 |
+6.4 -4.8 |
+6.4 -4.8 |
+6.4 -4.8 |
Inside Dia at End | 0.8 | 1.6 | 1.6 | 1.6 | 3.2 | 4.8 | +6.4 -4.8 |
+6.4 -4.8 |
Center to End (C / M) | 2 | 2 | 2 | 2 | 2 | 2 | 3 | 5 |
Wall Thk (t) | Not less than 87.5% of Nominal Wall Thickness |
Dimensional tolerances are in millimeters unless otherwise indicated and are equal ± except as noted.
Dimensions of butt welding reducing tee EN 10253-2
Side D | Side D1 | ||||||
DN | D | DN1 | D1 | F | G | ||
20 | 26,9 | 15 | 21,3 | 29 | 29 | ||
25 | 33,7 | 15 | 21,3 | 38 | 38 | ||
20 | 26,9 | ||||||
32 | 42,4 | 15 | 21,3 | 48 | 48 | ||
20 | 26,9 | ||||||
25 | 33,7 | ||||||
40 | 48,3 | 15 | 21,3 | 57 | 57 | ||
20 | 26,9 | ||||||
25 | 33,7 | ||||||
32 | 42,4 | ||||||
50 | 60,3 | 20 | 26,9 | 64 | 44 | ||
25 | 33,7 | 51 | |||||
32 | 42,4 | 57 | |||||
40 | 48,3 | 60 | |||||
65 | 76,1 | 25 | 33,7 | 76 | 57 | ||
32 | 42,4 | 64 | |||||
40 | 48,3 | 67 | |||||
50 | 60,3 | 70 | |||||
80 | 88,9 | 32 | 42,4 | 86 | 70 | ||
40 | 48,4 | 73 | |||||
50 | 60,3 | 76 | |||||
65 | 76,1 | 83 | |||||
100 | 114,3 | 40 | 48,3 | 105 | 86 | ||
50 | 60,3 | 89 | |||||
65 | 76,1 | 95 | |||||
80 | 88,9 | 98 | |||||
125 | 139,7 | 50 | 60,3 76,1 88,9 114,3 | 124 | 105 | ||
65 | 108 | ||||||
80 | 111 | ||||||
100 | 117 | ||||||
150 | 168,3 | 65 | 76,1 | 143 | 121 | ||
80 | 88,9 | 124 | |||||
100 | 114,3 | 130 | |||||
125 | 139,7 | 137 | |||||
200 | 219,1 | 100 | 114,3 | 178 | 156 | ||
125 | 139,7 168,3 | 162 | |||||
150 | 168 | ||||||
250 | 273,1 | 100 | 114,3 | 216 | 184 | ||
125 | 139,7 | 191 | |||||
150 | 168,3 | 194 | |||||
200 | 219,1 | 203 | |||||
300 | 323,9 | 150 | 168,3 | 254 | 219 | ||
200 | 219,1 | 229 | |||||
250 | 273 | 241 | |||||
350 | 355,6 | 150 | 168,3 | 279 | 238 | ||
200 | 219,1 | 248 | |||||
250 | 273 | 257 | |||||
300 | 323,9 | 270 | |||||
400 | 406,4 | 150 | 168,3 | 305 | 264 | ||
200 | 219,1 | 273 | |||||
250 | 273 | 283 | |||||
300 | 323,9 | 295 | |||||
350 | 355,6 | 305 | |||||
450 | 457 | 200 | 219,1 | 343 | 298 | ||
250 | 273 | 308 | |||||
300 | 323,9 | 321 | |||||
350 | 355,6 | 330 | |||||
400 | 406,4 | 330 | |||||
500 | 508 | 250 | 273 | 381 | 333 | ||
300 | 323,9 | 346 | |||||
400 | 406,4 | 356 | |||||
450 | 457,0 | 368 | |||||
550 | 559 | 250 | 273 | 419 | 359 | ||
300 | 323,9 | 371 | |||||
400 | 406,4 | 381 | |||||
500 | 508,0 | 406 | |||||
600 | 610 | 250 | 273 | 432 | 384 | ||
300 | 323,9 | 397 | |||||
400 | 406,4 | 406 | |||||
500 | 508,0 | 432 | |||||
650 | 660 | 300 | 323,9 | 495 | 422 | ||
350 | 355,6 | 432 | |||||
400 | 406,4 | 432 | |||||
500 | 508 | 457 | |||||
700 | 711 | 300 | 323,9 | 521 | 448 | ||
400 | 406,4 | 457 | |||||
500 | 508,0 | 483 | |||||
600 | 610,0 | 508 | |||||
750 | 762 | 400 | 406,4 | 559 | 483 | ||
500 | 508,0 | 508 | |||||
600 | 610,0 | 533 | |||||
800 | 813 | 400 | 406,4 | 602 | 508 | ||
500 | 508,0 | 533 | |||||
600 | 610,0 | 559 | |||||
700 | 711,0 | 572 | |||||
850 | 864 | 400 | 406,4 | 635 | 533 | ||
500 | 508,0 | 559 | |||||
600 | 610,0 | 584 | |||||
700 | 711,0 | 597 | |||||
900 | 914 | 400 | 406,4 | 673 | 559 | ||
500 | 508,0 | 584 | |||||
600 | 610,0 | 610 | |||||
700 | 711,0 | 622 | |||||
800 | 813,0 | 648 | |||||
1 000 | 1 016 | 600 | 610,0 | 749 | 660 | ||
700 | 711,0 | 673 | |||||
800 | 813,0 | 711 | |||||
900 | 914,0 | 737 | |||||
1 050 | 1 067 | 600 | 610,0 | 762 | 660 | ||
700 | 711,0 | 698 | |||||
800 | 813,0 | 711 | |||||
900 | 914,0 | 711 | |||||
1 100 | 1 118 | 600 | 610,0 | 813 | 698 | ||
700 | 711,0 | 698 | |||||
800 | 813,0 | 711 | |||||
900 | 914 | 724 | |||||
1 200 | 1 219 | 700 | 711,0 | 889 | 762 | ||
800 | 813,0 | 787 | |||||
900 | 914,0 | 787 | |||||
1 000 | 1 016,0 | 813 |
Dimensions of equal tee & reducing tee in JIS B2311/B2312
Tee dimensions in mm
Nominal | Center to End | WEIGHT | |||
Pipe Size (Unit : A) | Outside Dia. O.D1 | Outside Dia. O.D2 | C | M | KG/PC |
15 | 21.7 | 21.7 | 25.4 | 25.4 | 0.09 |
20 | 27.2 | 27.2 | 28.6 | 28.6 | 0.13 |
20 x 20 x 15 | 27.2 | 21.7 | 28.6 | 28.6 | 0.12 |
25 | 34 | 34 | 38.1 | 38.1 | 0.24 |
25 x 25 x 20 | 34 | 27.2 | 38.1 | 38.1 | 0.23 |
25 x 25 x 15 | 34 | 21.7 | 38.1 | 38.1 | 0.22 |
32 | 42.7 | 42.7 | 47.6 | 47.6 | 0.42 |
32 x 32 x 25 | 42.7 | 34 | 47.6 | 47.6 | 0.39 |
32 x 32 x 20 | 42.7 | 27.2 | 47.6 | 47.6 | 0.37 |
40 | 48.6 | 48.6 | 57.2 | 57.2 | 0.58 |
40 x 40 x 32 | 48.6 | 42.7 | 57.2 | 57.2 | 0.56 |
40 x 40 x 25 | 48.6 | 34 | 57.2 | 57.2 | 0.53 |
40 x 40 x 20 | 48.6 | 27.2 | 57.2 | 57.2 | 0.51 |
50 | 60.5 | 60.5 | 63.5 | 63.5 | 0.86 |
50 x 50 x 40 | 60.5 | 48.6 | 63.5 | 60.3 | 0.8 |
50 x 50 x 32 | 60.5 | 42.7 | 63.5 | 57.2 | 0.77 |
50 x 50 x 25 | 60.5 | 34 | 63.5 | 50.8 | 0.73 |
65 | 76.3 | 76.3 | 76.2 | 76.2 | 1.42 |
65 x 65 x 50 | 76.3 | 60.5 | 76.2 | 69.9 | 1.31 |
65 x 65 x 40 | 76.3 | 48.6 | 76.2 | 66.7 | 1.25 |
65 x 65 x 32 | 76.3 | 42.7 | 76.2 | 63.5 | 1.22 |
80 | 89.1 | 89.1 | 85.7 | 85.7 | 1.87 |
80 x 80 x 65 | 89.1 | 76.3 | 85.7 | 82.6 | 1.79 |
80 x 80 x 50 | 89.1 | 60.5 | 85.7 | 76.2 | 1.68 |
80 x 80 x 40 | 89.1 | 48.6 | 85.7 | 73 | 1.62 |
90 | 101.6 | 101.6 | 95.3 | 95.3 | 2.39 |
90 x 90 x 80 | 101.6 | 89.1 | 95.3 | 92.1 | 2.31 |
90 x 90 x 65 | 101.6 | 76.3 | 95.3 | 88.9 | 2.25 |
90 x 90 x 50 | 101.6 | 60.5 | 95.3 | 82.6 | 2.21 |
90 x 90 x 40 | 101.6 | 48.6 | 95.3 | 79.4 | 2.15 |
100 | 114.3 | 114.3 | 104.8 | 104.8 | 3.13 |
100 x 100 x 90 | 114.3 | 101.6 | 104.8 | 101.6 | 2.92 |
100 x 100 x 80 | 114.3 | 89.1 | 104.8 | 98.4 | 2.84 |
100 x 100 x 65 | 114.3 | 76.3 | 104.8 | 95.3 | 2.72 |
100 x 100 x 50 | 114.3 | 60.5 | 104.8 | 88.9 | 2.66 |
125 | 139.8 | 139.8 | 123.8 | 123.8 | 4.53 |
125 x 125 x 100 | 139.8 | 114.3 | 123.8 | 117.5 | 4.3 |
125 x 125 x 90 | 139.8 | 101.6 | 123.8 | 114.3 | 4.18 |
125 x 125 x 80 | 139.8 | 89.1 | 123.8 | 111.1 | 4.08 |
125 x 125 x 65 | 139.8 | 76.3 | 123.8 | 108 | 4 |
125 x 125 x 50 | 139.8 | 60.5 | 123.8 | 104.8 | 3.9 |
150 | 165.2 | 165.2 | 142.9 | 142.9 | 6.84 |
150 x 150 x 125 | 165.2 | 139.8 | 142.9 | 136.5 | 6.45 |
150 x 150 x 100 | 165.2 | 114.3 | 142.9 | 130.2 | 6.23 |
150 x 150 x 90 | 165.2 | 101.6 | 142.9 | 127 | 6.12 |
150 x 150 x 80 | 165.2 | 89.1 | 142.9 | 123.8 | 6.01 |
150 x 150 x 65 | 165.2 | 76.3 | 142.9 | 120.7 | 5.92 |
200 | 216.3 | 216.3 | 177.8 | 177.8 | 12.8 |
200 x 200 x 150 | 216.3 | 165.2 | 177.8 | 168.3 | 11.9 |
200 x 200 x 125 | 216.3 | 139.8 | 177.8 | 161.9 | 11.5 |
200 x 200 x 100 | 216.3 | 114.3 | 177.8 | 155.6 | 11.3 |
250 | 267.4 | 267.2 | 215.9 | 215.9 | 21.8 |
250 x 250 x 200 | 267.4 | 216.3 | 215.9 | 203.2 | 20.4 |
250 x 250 x 150 | 267.4 | 165.2 | 215.9 | 193.7 | 19.5 |
250 x 250 x 125 | 267.4 | 139.8 | 215.9 | 190.5 | 19.2 |
300 | 318.5 | 318.5 | 254 | 254 | 32 |
300 x 300 x 250 | 318.5 | 267.4 | 254 | 241.3 | 30.4 |
300 x 300 x 200 | 318.5 | 216.3 | 254 | 228.6 | 29 |
300 x 300 x 150 | 318.5 | 165.2 | 254 | 219.1 | 28.1 |
350 | 355.6 | 355.6 | 279.4 | 279.4 | 44.7 |
350 x 350 x 300 | 355.6 | 318.5 | 279.4 | 269.9 | 42.7 |
350 x 350 x 250 | 355.6 | 267.4 | 279.4 | 257.2 | 41.2 |
350 x 350 x 200 | 355.6 | 216.3 | 279.4 | 247.7 | 40 |
400 | 406.4 | 406.4 | 304.8 | 304.8 | 55.2 |
400 x 400 x 350 | 406.4 | 355.6 | 304.8 | 304.8 | 54.2 |
400 x 400 x 300 | 406.4 | 318.5 | 304.8 | 295.3 | 52.7 |
400 x 400 x 250 | 406.4 | 267.4 | 304.8 | 282.6 | 51.2 |
450 | 457.2 | 457.2 | 342.9 | 342.9 | 70 |
450 x 450 x 400 | 457.2 | 406.4 | 342.9 | 330.2 | 67.9 |
450 x 450 x 350 | 457.2 | 355.6 | 342.9 | 330.2 | 66.9 |
450 x 450 x 300 | 457.2 | 318.5 | 342.9 | 320.7 | 65.4 |
500 | 508 | 508 | 381 | 381 | 86.6 |
500 x 500 x 450 | 508 | 457.2 | 381 | 368.3 | 84.2 |
500 x 500 x 400 | 508 | 406.4 | 381 | 355.6 | 82.1 |
500 x 500 x 350 | 508 | 355.6 | 381 | 355.6 | 81.1 |
550 | 558.8 | 558.8 | 419.1 | 419.1 | 106 |
550 x 550 x 500 | 558.8 | 508 | 419.1 | 406.4 | 103 |
550 x 550 x 450 | 558.8 | 457.2 | 419.1 | 393.7 | 101 |
550 x 550 x 400 | 558.8 | 406.4 | 419.1 | 381 | 98.9 |
600 | 609.6 | 609.6 | 431.8 | 431.8 | 116 |
600 x 600 x 550 | 609.6 | 558.8 | 431.8 | 431.8 | 115 |
600 x 600 x 500 | 609.6 | 508 | 431.8 | 431.8 | 114 |
600 x 600 x 450 | 609.6 | 457.2 | 431.8 | 419.1 | 111 |
650 | 660.4 | 660.4 | 495.3 | 495.3 | 147 |
650 x 650 x 600 | 660.4 | 609.6 | 495.3 | 482.6 | 144 |
650 x 650 x 550 | 660.4 | 558.8 | 495.3 | 469.9 | 141 |
650 x 650 x 500 | 660.4 | 508 | 495.3 | 457.2 | 138 |
700 | 711.2 | 711.2 | 520.7 | 520.7 | 165 |
700 x 700 x 650 | 711.2 | 660.4 | 520.7 | 520.7 | 163 |
700 x 700 x 600 | 711.2 | 609.6 | 520.7 | 508 | 160 |
700 x 700 x 550 | 711.2 | 558.8 | 520.7 | 495.3 | 157 |
750 | 762 | 762 | 558.8 | 558.8 | 190 |
750 x 750 x 700 | 762 | 711.2 | 558.8 | 546.1 | 188 |
750 x 750 x 650 | 762 | 660.4 | 558.8 | 546.1 | 185 |
750 x 750 x 600 | 762 | 609.6 | 558.8 | 533.4 | 182 |
800 | 812.8 | 812.8 | 569.9 | 596.9 | 217 |
800 x 800 x 750 | 812.8 | 762 | 569.9 | 584.2 | 213 |
800 x 800 x 700 | 812.8 | 711.2 | 569.9 | 571.5 | 209 |
800 x 800 x 650 | 812.8 | 660.4 | 569.9 | 571.5 | 208 |
850 | 863.6 | 863.6 | 635 | 635 | 246 |
850 x 850 x 800 | 863.6 | 812.8 | 635 | 622.3 | 243 |
850 x 850 x 750 | 863.6 | 762 | 635 | 609.6 | 238 |
850 x 850 x 700 | 863.6 | 711.2 | 635 | 596.9 | 236 |
900 | 914.4 | 914.4 | 673.1 | 673.1 | 276 |
900 x 900 x 850 | 914.4 | 863.6 | 673.1 | 660.4 | 271 |
900 x 900 x 800 | 914.4 | 812.8 | 673.1 | 647.7 | 269 |
900 x 900 x 750 | 914.4 | 762 | 673.1 | 635 | 264 |
950 | 965.2 | 965.2 | 711.2 | 711.2 | 308 |
950 x 950 x 900 | 965.2 | 914.4 | 711.2 | 711.2 | 306 |
950 x 950 x 850 | 965.2 | 863.6 | 711.2 | 698.5 | 302 |
950 x 950 x 800 | 965.2 | 812.8 | 711.2 | 685.8 | 298 |
1000 | 1016 | 1016 | 749.3 | 749.3 | 342 |
1000 x 1000 x 950 | 1016 | 965.2 | 749.3 | 749.3 | 340 |
1000 x 1000 x 900 | 1016 | 914.4 | 749.3 | 736.6 | 335 |
1000 x 1000 x 850 | 1016 | 863.6 | 749.3 | 723.9 | 331 |
1050 | 1066.8 | 1066.8 | 762 | 711.2 | 352 |
1050 x 1050 x 1000 | 1066.8 | 1016 | 762 | 711.2 | 350 |
1050 x 1050 x 950 | 1066.8 | 965.2 | 762 | 711.2 | 348 |
1050 x 1050 x 900 | 1066.8 | 914.4 | 762 | 711.2 | 346 |
1100 | 1117.6 | 1117.6 | 812.8 | 762 | 396 |
1100 x 1100 x 1050 | 1117.6 | 1066.8 | 812.8 | 762 | 394 |
1100 x 1100 x 1000 | 1117.6 | 1016 | 812.8 | 749.3 | 389 |
1100 x 1100 x 950 | 1117.6 | 965.2 | 812.8 | 736.6 | 385 |
1150 | 1168.4 | 1168.4 | 850.9 | 800.1 | 434 |
1150 x 1150 x 1100 | 1168.4 | 1117.6 | 850.9 | 800.1 | 432 |
1150 x 1150 x 1050 | 1168.4 | 1066.8 | 850.9 | 787.4 | 427 |
1150 x 1150 x 1000 | 1168.4 | 1016 | 850.9 | 774.7 | 423 |
1200 | 1219.2 | 1219.2 | 889 | 838.2 | 474 |
1200 x 1200 x 1150 | 1219.2 | 1168.4 | 889 | 838.2 | 472 |
1200 x 1200 x 1100 | 1219.2 | 1117.6 | 889 | 838.2 | 470 |
1200 x 1200 x 1050 | 1219.2 | 1066.8 | 889 | 812.8 | 462 |
Dimensions of Lateral Tee

Nominal
Pipe Size |
TYPE
|
Outside
Diameter OD |
STD
|
X – S
|
NPS
|
||||||
E & L
|
D
|
T
|
ID
|
E & L
|
D
|
T
|
ID
|
||||
1
1¼ 1½ |
B
B B |
1.315
1.660 1.900 |
5.75
6.25 7.00 |
1.75
1.75 2.00 |
0.133
0.140 0.145 |
1.049
1.380 1.610 |
6.50
7.25 8.50 |
2.00
2.25 2.50 |
0.179
0.191 0.200 |
0.957
1.278 1.500 |
1
1¼ 1½ |
2
2½ 3 |
A/B
B B |
2.375
2.875 3.500 |
8.00
9.50 10.00 |
2.50
2.50 3.00 |
0.154
0.203 0.216 |
2.067
2.469 3.068 |
*8.00
**9.00 10.50 11.00 |
2.50
2.50 3.00 |
0.128
0.276 0.300 |
1.939
2.323 2.900 |
2
2½ 3 |
3½
4 5 |
B
A/B B |
4.000
4.500 5.562 |
11.50
12.00 13.50 |
3.00
3.00 3.50 |
0.226
0.237 0.258 |
3.548
4.026 5.047 |
12.50
*12.00 **13.50 15.00 |
3.00
3.00 3.50 |
0.318
0.337 0.375 |
3.364
3.826 4.813 |
3½
4 5 |
6
8 10 |
A/B
B B |
6.625
8.625 10.750 |
14.50
17.50 20.50 |
3.50
4.50 5.00 |
0.280
0.322 0.365 |
6.065
7.981 10.020 |
*14.50
**17.50 20.50 24.00 |
*3.50
**4.00 5.00 5.50 |
0.432
0.500 0.500 |
5.761
7.625 9.750 |
6
8 10 |
12
14 16 |
B
B B |
12.750
14.000 16.000 |
24.50
27.00 30.00 |
5.50
6.00 6.50 |
0.375
0.375 0.375 |
12.000
13.250 15.250 |
27.50
31.00 34.50 |
6.00
6.50 7.50 |
0.500
0.500 0.500 |
11.750
13.000 15.000 |
12
14 16 |
18
20 24 |
B
B B |
18.000
20.000 24.000 |
32.00
35.00 40.50 |
7.00
8.00 9.00 |
0.375
0.375 0.375 |
17.250
19.250 23.250 |
37.50
40.50 47.50 |
8.00
8.50 10.00 |
0.500
0.500 0.500 |
17.000
19.000 23.000 |
18
20 24 |
The Forging Process of Forged Tees
The forging process of forged tees with blanking to packaging and delivery. Understanding these processes will give you insights into the precision, dedication, and expertise required to create high-quality forged tees.
1. Blanking
The forging process of forged tees with blanking. In this initial stage, the raw material, typically steel or another metal alloy, is cut into appropriately sized pieces, called blanks, which will be used for forging. The blanking process ensures that the material is uniform in size and shape, providing a consistent starting point for the subsequent forging stages.
Figure.1 Diagram of lateral tee
According to the international forging process conventions for oblique tees, the forging is designed as a solid cube, and the dimensions of the three specifications of tees are 1620 mm respectively × 1750 mm × 1105 mm corresponds to a mass of 24600kg. To ensure the first pass rate of forgings, the utilization rate of forgings is controlled at around 68%. An ingot type with an additional small chassis structure is selected, and the weight of the steel ingot is 36000 kg.
2. Heating
Increase the heating temperature appropriately and control it according to the upper limit of the allowable forging temperature of the material. The previous compaction process is 20 ℃ higher than the forming process, with a furnace temperature of 1250 ℃ in the initial compaction process and 1230 ℃ in the forming process to expand the forging temperature range. By combining the forging heat, appropriately extending the high-temperature residence time can increase the high-temperature diffusion effect, reduce the adverse effects caused by component segregation, and enhance the forging permeability, tissue uniformity, and ultrasonic testing qualification rate.
3. Forging of Forged Tees
The forging process mainly adopts three upsetting and elongation processes:
-
First heat: Press the steel ingot cap into a clamp, fully chamfer, and pre-deform the ingot body to improve surface plasticity, compact surface porosity, and other casting defects. Then, with the ingot tail facing upwards, use an upsetting concave plate for overall upsetting to move the deposition cone at the ingot tail outward and cut it clean. The deformation speed should be manageable during upsetting to prevent surface cracks. After upsetting, the FM method is used for forging and elongation, with light compression first, and surface plasticity improves again.
-
Second heat: Steel ingots are first upset and then elongated. At this point, the plasticity of the billet has a certain reserve, mainly for large deformation upsetting and drawing to compact or weld the internal defects of the steel ingot. After the cross-section is elongated to the specified size in the process, the tail and cap of the ingot are cut, and the billet is returned to the heating furnace.
-
Third heat: Use the JTS method to perform the billet’s third upsetting, drawing, and compaction. After the billet is removed from the heating furnace, it stays in the air for a period to form a temperature difference before upsetting. When upsetting, the cap end faces upwards, and the upsetting is carried out using the rotating anvil method. Then, the six sides are formed flat.
4. Solid Solution Treatment of Forged Tees
After completing the forging, the forging is hot-charged and annealed according to a specialized process. The annealing process mainly considers controlling the cooling rate to obtain the equilibrium microstructure of the steel billet without generating structural inheritance and to refine the grains.
5. Rough Turning of Forged Tees
After the forging process, the forged tees are subjected to a rough turning process. This involves using a lathe or other machining tool to remove excess material and achieve a more precise shape. The rough turning process helps to reduce surface irregularities and ensure that the forged tees meet the required dimensional tolerances.
6. Performance heat treatment
After annealing, the outer surface and inner hole of the forging are machined and heat treated. The diagonal tee has a large geometric size and complex shape, with fast quenching and cooling speed, which is prone to quenching cracks. The quenching and cooling speed is slow, and it is prone to quenching failure and failure to obtain the specified heat treatment structure and properties. Therefore, after comprehensive consideration of various factors that affect the quenching effect, combined with the continuous cooling transformation curve “CCT” diagram of F91 steel (Figure 2), the heat treatment process for forging inclined tees was developed (see Figure 3). After quenching the forging, no quality issues such as quenching cracks were found.
Figure.2 CCT curve of F91 material
Figure.3 Heat treatment process of F91 forged lateral tee
6. Fine Machining
The next step involves fine machining, where the forged tees are refined to achieve the desired dimensions and surface finish. This process may include additional turning, milling, or grinding operations to ensure that the tees meet the necessary specifications.
7. Physical and Chemical Testing
To ensure the quality and performance of the forged tees, they are subjected to a series of physical and chemical tests. These tests may include tensile strength testing, hardness testing, and chemical composition analysis. These tests help to verify that the forged tees meet the required material specifications and performance standards, ensuring their suitability for use in various industries and applications.
8. Non-Destructive Testing after Finishing
After the physical and chemical testing, the forged tees undergo non-destructive testing (NDT) to evaluate their integrity and quality further. NDT methods, such as ultrasonic testing, radiographic testing, and magnetic particle inspection, are employed to detect any internal or surface defects that may compromise the performance of the forged tees. These tests are crucial in maintaining the highest level of quality and ensuring that the finished products are defects-free.
- (1) Ultrasonic testing: The oblique tee shall undergo ultrasonic testing according to the contract provisions after rough machining of the outer surface of the forged billet and tempering of the machined inner hole.
- (2) Magnetic particle testing: After precision machining, the oblique tee shall undergo magnetic particle testing on the external surface according to the contract provisions.
- (3) Penetrant testing: After finishing, the diagonal tee shall undergo penetration testing on the inner surface according to the contract provisions.
8. Marking the forging tee
When marking a forging tee, it is important to include essential information for identification and traceability. Below is the suggested information to be marked on the forging tee:
-
Logo: Indicate the manufacturer’s logo to identify the product’s maker.
-
Product Name: Clearly state the product’s name, in this case, “Forging Tee.”
-
Size: Specify the size of the forging tee (e.g., 2″ x 1″ or 50mm x 25mm) to indicate the dimensions and help users determine if it is suitable for their application.
-
Standard: Mark the applicable standard (e.g., ANSI, ASME, or ISO) that the forging tee complies with to ensure proper compatibility with other components in the system.
-
Pressure: Indicate the pressure rating of the forging tee (e.g., 150 PSI, 300 PSI, or PN16) to inform users of the maximum pressure the tee can safely handle.
-
Material: Specify the type of material the forging tee is made from (e.g., stainless steel, carbon steel) to inform users of its composition, durability, and potential compatibility issues.
-
Heat Number: Include the heat number or batch number assigned by the manufacturer during the forging process, which can be used to trace the material back to its origins and ensure quality control.
Note: Additional information, such as the customer’s requirements, can also be marked on the forging tee to meet specific demands or preferences.
9. Packaging and Delivery
Once the forged tees have passed all the necessary quality control tests, they are prepared for packaging and delivery. The tees are carefully packaged to prevent damage during transportation and ensure that they arrive at their destination in perfect condition. Packaging may include the use of protective padding, crates, or pallets, depending on the size and quantity of the tees being shipped. Finally, the packaged forged tees are shipped to the customer or end-user, ready for use in their respective applications.
Applications of Tees
Forged tees are widely used in various industries due to their versatility and ease of use. Some common applications include:
- 1. Petrochemical and chemical industries: Forged tees are utilized in pipelines that transport chemicals, gases, and other fluids.
- 2. Oil and gas industry: Forged tees are used in pipelines to transport oil, gas, and other petroleum products.
- 3. Power generation: Forged tees are employed in power plants for connecting pipes that carry steam, water, and other fluids.
- 4. Food and beverage industry: Forged tees are used in hygienic piping systems to transport food and beverage products.
How to Measure Forged Tees?
In piping systems, forged tees ensure seamless connections and optimal performance. Accurate measurements of these components are essential to guarantee the correct fit and long-lasting functionality. We provide a step-by-step guide on measuring forged tees, ensuring proper alignment, and minimizing the risk of failure.
Step 1: Prepare for Measurements
To ensure accurate measurements, gather the necessary tools and materials. These typically include:
-
A high-quality measuring tape or caliper
-
A flat, stable surface to place the tee
-
Protective gloves and eyewear
-
A notepad or digital device for recording measurements
Step 2: Measure the Outer Diameter (OD)
The outer diameter (OD) is a critical measurement that determines the compatibility of the forged tee with the piping system. To measure the OD:
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Place the tee on a flat surface with the branch facing upward.
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Use a measuring tape or caliper to measure the outer diameter of the run ends (the straight sections of the tee).
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Record the measurements for both run ends, ensuring consistency and accuracy.
Step 3: Measure the Inner Diameter (ID)
The inner diameter (ID) determines the tee’s flow capacity and pressure rating. To measure the ID:
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Place the tee on a flat surface with the branch facing upward.
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Use a caliper or other suitable measuring device to measure the inner diameter of both run ends and the branch.
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Record the measurements, ensuring accuracy and consistency.
Step 4: Measure the Tee Height
The height of the forged tee is vital to ensure proper alignment and connection within the piping system. To measure the height:
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Place the tee on a flat surface with the branch facing upward.
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Measure the distance from the run end’s base to the branch’s top.
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Record the measurement, ensuring accuracy.
Step 5: Measure the Tee Thickness
The thickness of the forged tee is essential for determining its pressure rating and overall durability. To measure the thickness:
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Place the tee on a flat surface with the branch facing upward.
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Use a caliper or other suitable measuring device to measure the wall thickness of the run ends and the branch.
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Record the measurements, ensuring consistency and accuracy.
Step 6: Inspecting for Surface Defects and Irregularities
A thorough inspection of the forged tee is necessary to identify any surface defects or irregularities that could compromise its performance. To inspect the tee:
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Visually examine the surface for cracks, pits, or other imperfections.
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Run your fingers over the surface to feel for any irregularities.
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If defects are detected, consult with the manufacturer to determine if the tee is suitable.
Step 7: Verifying Measurements and Tolerances
Once all measurements have been taken, verify that they fall within the acceptable tolerances specified by the manufacturer or industry standards. Contact the manufacturer for guidance if any measurements are outside of the acceptable range.
Step 8: Documenting and Archiving Measurement Data
Proper documentation and archiving of measurement data are essential for maintaining quality control records and ensuring traceability. Record all measurements and any additional information, such as the date, time, and name of the person taking the measurements.
Step 9: Repeating the Process for Additional Tees
If measuring multiple forged tees, repeat steps 1 through 8 for each tee, ensuring consistency and accuracy.
Step 10: Implementing a Quality Control Program
Establishing a robust quality control program is vital for maintaining your piping system’s integrity and ensuring the forged tees’ proper functioning. Implementing a quality control program involves:
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We are developing a detailed measurement and inspection procedure for all forged tees.
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We provide comprehensive training for personnel responsible for measuring and inspecting the tees.
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Regularly review and update measurement and inspection procedures to remain current and effective.
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We are establishing a system for documenting and archiving all measurement data and inspection results.
- We are implementing a process for identifying and addressing deviations from established standards or tolerances.
How to purchase the correct forged tees?
Purchasing the correct forged tees involves carefully considetee various factors, including material, size, shape, tolerance, straightness, surface finish, heat treatment, quality certifications, and budget. By considetee these factors, you can make an informed decision and select the ideal forged tees for your application. Partner with a reputable manufacturer that adheres to strict quality standards and offers comprehensive services to ensure the best possible results.
Material of Forged Tees
It is crucial to select the appropriate material for your forged tees, as it directly impacts their performance and durability. Common materials used for forging tees include carbon steel, alloy steel, stainless steel, and other specialized metals. Consider the application requirements and environment the tees will operate in to make an informed decision on the material.
Size and Shape of Forged Tees
The size and shape of your forged tees are essential factors in meeting specific application needs. Accurate measurements of the inner and outer diameters and the height will ensure a perfect fit. In addition, consider the cross-sectional shape of the tee, which can be round, square, or rectangular, depending on the application.
Tolerance and Straightness of Forged Tees
Tolerance and straightness are crucial factors in the functionality of forged tees. The manufactutee process should adhere to strict quality standards to maintain tight tolerances and straightness. Look for manufacturers that utilize state-of-the-art equipment and skilled technicians to produce high-quality, precision-engineered forged tees.
Surface Finish of Forged Tees
The surface finish of forged tees affects their performance, particularly in applications where friction and wear are critical factors. Smooth surface finishes minimize friction and prolong the service life of the tees. Opt for a manufacturer that offers various surface finishes, such as machined, as-forged, or ground, to accommodate the specific requirements of your application.
Heat Treatment of Forged Tees
Heat treatment plays a vital role in enhancing the mechanical properties of forged tees. This process includes annealing, normalizing, quenching, and tempetee. The heat treatment can improve the tee’s hardness, ductility, and impact resistance. Ensure that the manufacturer follows industry standards for heat treatment to guarantee optimal performance and longevity.
Quality Certifications of Forged Tees
Quality certifications testify to the manufacturer’s commitment to producing high-quality forged tees. Look for certifications such as ISO 9001 and other relevant industry-specific certifications. These certifications ensure that the manufacturer adheres to strict quality management systems and produces forged tees that meet or exceed industry standards.
Budget and Pricing of Forged Tees
Budget and pricing are crucial aspects to consider when purchasing forged tees. While finding a cost-effective solution is essential, don’t compromise on quality. Compare prices from different manufacturers, taking into account the material, size, and additional services like heat treatment and surface finishing. Opt for a manufacturer offetee competitive pricing without compromising quality and performance.
How to select forged tees manufacturer?
Choosing a forged tee manufacturer is important for any enterprise requitee high-quality and reliable tee solutions. The wrong choice may lead to project delays, increased costs, and potential hazards. What factors should we consider when selecting forging tee manufacturers, how do we evaluate their reputation, and what other services that you should we be looking for?
Factors to Consider when Selecting a Forged Tees Manufacturer
Quality
Quality is the top priority when selecting a manufacturer. The tees must meet or exceed industry standards to ensure longevity and reliability. Inquire about the materials used, the manufactutee process, and any quality control measures in place. A reputable manufacturer should be fine providing detailed information about their product quality.
Experience
Experience is a significant factor in determining a manufacturer’s expertise in forged tees. An experienced manufacturer will know the materials, processes, and industry standards extensively. Look for a company with a proven track record and a history of successful projects.
Capacity
Choose a manufacturer with the capacity to handle your project requirements. This includes the volume of tees needed and the ability to meet deadlines and handle any unexpected changes in demand. A manufacturer with a flexible production schedule can help avoid delays and keep your project on track.
Customization
Customization is essential if you require unique specifications for your tees. A manufacturer offetee customization options can ensure that the tees meet your requirements. Customization may include varying tee sizes, materials, or finishes.
Certification
Certification is another crucial factor when selecting a manufacturer. Look for a company with relevant certifications from recognized industry organizations. These certifications testify to the manufacturer’s commitment to quality, safety, and environmental standards.
Pricing
While pricing should not be the sole determining factor, finding a manufacturer that offers competitive pricing without compromising quality is essential—request quotes from multiple manufacturers to compare their offetees and make an informed decision.
Location
The location of the manufacturer can impact the delivery time and shipping costs. A local manufacturer may offer faster delivery and lower transportation costs. However, weighing these benefits against other factors like quality and experience is essential.
Evaluating a Manufacturer’s Reputation
Customer Reviews
Customer reviews can provide valuable insights into a manufacturer’s quality, reliability, and customer service. Look for reviews from other businesses in your industry to ensure a fair comparison. Remember that no company is perfect, so consider the overall trend in the feedback.
Industry Recognition
Industry recognition, such as awards and commendations, can also help you gauge a manufacturer’s reputation. These accolades indicate a company’s commitment to excellence and innovation in the forged tees sector.
Additional Services Offered
In-House Testing
In-house testing ensures the tees meet quality and safety standards before leaving the manufacturer’s facility. This can save you time and money by reducing the risk of defects and potential hazards. A manufacturer with a robust in-house testing program demonstrates their commitment to quality and customer satisfaction.
On-Time Delivery
On-time delivery is critical for any project, as delays can increase costs and disruptions. Choose a manufacturer with a proven track record of meeting deadlines and a clear communication process to keep you updated on the progress of your order.
After-Sales Support
After-sales support is an essential aspect of a successful business relationship. A manufacturer that offers comprehensive after-sales support, such as technical assistance, warranty, and maintenance services, will ensure you get the most out of your investment in their products.
Why Choose Guanxin to Be Your forged tee Supplier?
At Guanxin, we pride ourselves on providing top-notch forged tees that meet industry standards. Our state-of-the-art manufactutee facilities and experienced team of engineers ensure that every forged tee we produce is exceptional, with precise dimensions and impeccable surface finish. By choosing Guanxin as your forged tee supplier, you can be confident that you are receiving products that will exceed your expectations and stand the test of time.
Wide Range of Materials and Sizes
Our extensive selection of materials and sizes sets us apart from other forged tee suppliers. We offer a diverse range of metals, including stainless steel, alloy steel, carbon steel, and superalloys, to meet the unique requirements of various industries. Our forged tees are available in various diameters and lengths, ensutee we can fulfill any order, no matter how specialized or demanding.
Tailored Solutions for Your Specific Needs
At Guanxin, we understand that each customer has unique requirements and challenges. That’s why we offer customized solutions tailored to your specific needs. Our skilled engineers will work closely with you to develop and produce forged tees that meet your specifications. Whether you require a particular material, size, or surface finish, we have the expertise and resources to deliver the perfect solution for your project.
Competitive Pricing and Exceptional Value
We know that cost is crucial when selecting a forged tee supplier. At Guanxin, we are committed to providing our customers with competitive pricing without compromising quality. Our streamlined manufactutee processes and extensive industry experience allow us to offer exceptional value, ensutee that you receive the best possible product at a fair price.
Fast Lead Times and Reliable Delivery
In today’s fast-paced business world, time is of the essence. We understand the importance of delivetee your forged tees promptly and reliably. Our efficient production processes and well-established logistics network ensure that your order will be completed and delivered on time every time. By choosing Guanxin as your forged tee supplier, you can rest assured that your project will stay on track and schedule.
Unparalleled Customer Support
Customer satisfaction is at the core of our business. Our dedicated customer support team is always available to answer any questions or address any concerns. From the moment you place your order to the final delivery of your forged tees, we will be with you every step to ensure a seamless and hassle-free experience.
Environmentally Conscious Manufactutee
At Guanxin, we recognize the importance of protecting the environment and are committed to sustainable manufactutee practices. Our eco-friendly production processes and adherence to strict environmental regulations ensure that our forged tees are produced with minimal environmental impact. By choosing Guanxin as your forged tee supplier, you can be confident that you are partnetee with a company that values and prioritizes environmental responsibility.
Global Presence and Reputation
As a leading global forged tee supplier, Guanxin has established a strong presence and reputation in the international market. Our extensive network of satisfied customers and partners is a testament to our commitment to quality, innovation, and customer service. By partnetee with Guanxin, you can be assured that you are working with a company with the expertise and resources to support your business globally.
State-of-the-Art Research and Development
Innovation is at the heart of our success at Guanxin. Our research and development team is constantly explotee new materials, technologies, and manufactutee techniques to improve the performance and durability of our forged tees. By staying at the forefront of industry advancements, we can offer our customers cutting-edge products that set the standard for quality and performance. When you choose Guanxin as your forged tee supplier, you can be sure that you are receiving products incorporating the latest industry innovations.
Strict Quality Control and Assurance
To guarantee the highest quality forged tees, we have implemented a rigorous quality control and assurance system at every stage of the production process. From selecting raw materials to the final inspection and testing finished products, our experienced quality control team ensures that every forged tee meets our strict quality standards. By maintaining our unwavetee commitment to quality, we can provide our customers with forged tees they can trust to perform reliably in even the most demanding applications.
Certifications and Compliance
As a leading forged tee supplier, Guanxin is fully committed to complying with all applicable industry standards and regulations. We hold various certifications, including ISO, demonstrating our dedication to maintaining the highest levels of quality and safety in our products and processes. By choosing Guanxin as your forged tee supplier, you can be certain that you are partnetee with a company that values compliance and adheres to the strictest industry standards.
Long-Term Partnerships and Collaboration
At Guanxin, we believe in building long-lasting relationships with our customers and partners. By fostetee a collaborative environment and maintaining open lines of communication, we can better understand your needs and work together to achieve your goals. Our commitment to long-term partnerships ensures we can provide ongoing support and resources to help your business grow and succeed.
Experience and Expertise
With years of experience in the forged tee industry, our team of skilled professionals has the knowledge and expertise to provide you with the best possible solutions for your projects. Our in-depth understanding of various industries unique requirements and challenges enables us to offer expert guidance and advice to help you make the best decisions for your business.
Guanxin is the ideal choice for your forged tee supplier due to our commitment to quality, innovation, customer satisfaction, and environmental responsibility. Our extensive range of products, tailored solutions, competitive pricing, fast lead times, and exceptional customer support make us the preferred partner for businesses worldwide. By choosing Guanxin as your forged tee supplier, you can be confident that you are working with a company dedicated to your success.
Our forging product types
Item | Type | Section size/mm | Length/Height mm | Weight/ton |
1 | Circle/step axis class | Ø100-Ø1500 | ≤15000 | ≤15 |
2 | Flange type | ≤Ø3500 | ≤650 | ≤6 |
3 | Ring class | Ø200-Ø2000 | ≤3500 | ≤12 |
4 | Pie type class | Ø200-Ø2400 | ≤700 | ≤12 |
5 | Valve box/valve body type | Ø250-1200 | ≤2000 | ≤12 |
6 | Single/double, long/short | Ø200-Ø2000 | ≤10000 | ≤12 |
Shaft flange type | ||||
7 | Cross axis class | ≤Ø2000 | ≤500 | ≤10 |
8 | Square class | 100-1500 | ≤10000 | ≤12 |
Export Country For Forged Tees
MIDDLE EAST | AFRICA | NORTH AMERICA | EUROPE | ASIA | SOUTH AMERICA |
Saudi Arabia | Nigeria | Usa | Russia | India | Argentina |
Iran | Algeria | Canada | Norway | Singapore | Bolivia |
Iraq | Angola | Mexico | Germany | Malaysia | Brazil |
Uae | South Africa | Panama | France | Indonesia | Chile |
Qatar | Libya | Costa Rica | Italy | Thailand | Venezuela |
Bahrain | Egypt | Puerto Rica | Uk | Vietnam | Colombia |
Oman | Sudan | Trinidad And Tobago | Spain | South Korea | Ecuador |
Kuwait | Equatorial Guinea | Jamaica | Ukraine | Japan | Guyana |
Turkey | The Republic Of Congo | Bahamas | Netherland | Sri Lanka | Paraguay |
Yemen | Gabon | Denmark | Belgium | Maldives | Uruguay |
Syria | Greece | Bangladesh | |||
Jordan | Czech Republic | Mayanmar | |||
Cyprus | Portugal | Taiwan | |||
Hungary | Cambodia | ||||
Albania | |||||
Austria | |||||
Switzerland | |||||
Slovakia | |||||
Finland | |||||
Ireland | |||||
Croatia | |||||
Slovenia | |||||
Malta |
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